Application:
JY500B1 Belt Scale Controller, Mainly apply to bulk measurement in various industries such as power generation, coal industry, metallurgy, mining, harbor, chemical and building material industry and so on.
Features:
- Feedrate Measurement and Control for Conveyor Belt Scale and Weigh Feeder.
- 1 Analog Input.
- 2 Analog Output
- 3 Digital Input
- 7 Digital Relay Output
- 1 Pulse Output
- Modbus Communication ( Independent RS232 and RS485 Port)
- AC220V Power Supply.
- DC24V Power Supply is Optional
- VFD Display. LCD Display is Optional
- Language Selective. English is Default, Second Lauguage can be Chinese
- Integrated Diagnostics and Self-testing Functions
- Digital Electronics. Provide Accurate, Drift-free Performance
Dimensions of the Belt Scale Controller JY500B1



Technical parameters of the controller
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Inputs
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Static & Dynamic Calibration Static Calibration uses load cell sensitivity and load cell capacity to calibrate the weight signal. Dynamic calibration allows calibration of weight when the belt is running knowing the platform weight(kg) or the belt loading (kg/m) Flowrate Set point The setpoint is the flowrate of material the belt conveyor is carrying. The controller can control the local setpoint ,which is set via the keypad or remote analog input. Digital Inputs There are 3 digital inputs. Terminal X10 (1 ,2) is used to confirm the events. Terminal X9 (1,2) is used to stop the controller and terminal X9(3,4) is used to run the controller.s Tacho input The tacho input is used to measure the speed of the belt. To make a calibration, you need to run the belt at a constant speed to get a constant tacho input. JY500B1 can accept a wide range of speed sensors, including proximity switch ,Namur switch, stepper motor and encoder. Zeroing The weight of the unloaded belt is averaged over one or more complete belt revolutions and the resulting value is kept as the dynamic zero. While in zeroing, any small drift in the weight measurement or materials build up on the weigh platform is automatically zeroed out. This ensures that with no products on the belt ,a zero flowrate is recorded. Limits The low and high limits have adjustable setpoints which may be programmed to operate on any internal signal. Batching The controller can be used to batch out a desired weight by stopping the conveyor when the weight has pass the weight platform. A pre-act weight can be adjusted to shut off the conveyor before the target weight is reached allowing time for the conveyor to stop and allowing the correct batching weight to be reached. Loop Control The controller compares the flowrate with the setpoint . A proportional/integral ( PI ) control technique alters the analog control output to maintain the flowrate at setpoint. It makes the belt scale get the desired flowrate very quickly and also make it respond to changes in setpoint rapidly. Events Collection Process events are collected for operation with external equipments.( Speed sensor etc.)
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Internal Signal
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The total of material The controller incorporates a totaliser which totalise the weight of material through the belt scale. The totaliser can be reset to zero easily. A pulse output is available to operate external counters. The total is retained after a power failure.
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Output
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Analog control output An analog control output is used to drive a frequency inverter to change the speed of electric motor in order to get vary the belt speed. Analog feedrate output An analog feedrate output reprensents the feedrate of the belt scale and can be connected to other instruments. Analog I/O Scaling The range of analog outputs can be adjusted over the full 0 to 20 mA. A voltage output can be easily acquired by connecting a resistor to the output. The analog feedrate output can be changed into an analog output that represents belt speed or belt loading(kg/m) Digital Relay Output There are 7 digital relay outputs to operate from 7 internal signals, such as start/stop the electric motor, start/stop the pre-feeder and so on
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Communications
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RS232 and RS485 ports are available. They are used to connect to some systems. The protocol is either ACSII output for example to drive a printer or Modbus for interactive communications. Baud rate and node address are programmable.
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General
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Housing Dimension Weight Supply Voltage Power Working Temperature Humidity Linearity Accuracy Protection Class Range of Feed Rate
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Brushed Aluminum 288(W)x 215(D)x 96(H)mm 2.5 Kg AC220V (85V-265V), 50Hz 30W -10°C-50°C ≤ 90%RH 0.01FS 0.1% IP56 0.0020-99999.9 t/h
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| Load Cell Input |
Excitation Signal Process Rate Non-lineartiy Type of Load Cell
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9V DC±10%, 250mA Maximum Current 100Hz 0.01%FS 4-Wired LoadCell and 6-Wired Load Cell
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Speed Sensor Input
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Excitation Speed Pulse Range Type of Speed Sensors
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DC24V 5-3000Hz Proximity Switch, Namur Switch, Encoder and Stepper Motor
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Output
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Analog Output Digital Relay Output Pulse Output
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2 ports, 0/4-20mA 7 ports , 250V/1A 1 port, 24V
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Communication
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Interface Baud Rates Protocol
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RS232 & RS485 4800,9600,19200 and 38400 Modbus RTU
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