Position: The SB-3000 Speed Batcher is one of the most compact and economical solutions available on the market for creating accurate batches out of a flow of raw material like capeling, herring, and Baltic sprats.
The Speed Batcher is a unique batching system that creates up to 30 kg (/ 30 liter) batches at a very high speed. The Speed Batcher automatically weighs raw material into predefined fixed portion sizes. The system is designed for creating relatively large batches of small products at high speed. The machine delivers a fully automatic process, from input to delivery.
The Speed Batcher is available as part of a complete production line as well as a stand-alone unit with automatic or manual bagging. Full set of options is available for in feed and take-away.
SB-3000 Speed Batcher
Solution description
(Pos. 1) Baltic sprats or herring is feed in to the 3500 L buffer tank from external sources. The 3500 L buffer tank is feeding the SB-3000.
(Pos. 2) Speed Batcher is fed by 3500 L buffer tank. To maximize through put of the SB-3000 the flow of raw material has to be continues. The Speed Batcher has 4 weighing hoppers to weigh the portions that make up the batches. The SB-3000 fills up two hoppers at time while the other two stable the weight and empty in to the slotted conveyor. Flipper at top of the weighing hoppers changes the flow of raw material in to the empty weigh hopper while the filled up stables and empty. The M3000 them combines the portions in to batches in the front bin.
(Pos. 3) SB-3000 drops ready
batches onto dual lane TAW conveyor, that empty them through chute (Pos. 4) in to the bags. Bags can be opened with air blower.
(Pos. 5) Conveyor for empty freezing pans. Roller conveyor with in-feeding end higher then packing end. Pans move automatically towards packing end and stop on rail that opens and let one pan through before SB-3000 is ready to empty new batch.
(Pos. 6) After filling the bag, worker pushes the pan in to pressing conveyor, that evens raw material in pan and releases filled pan on the TAW conveyor for filled pans.
(Pos. 7) Roller conveyor moves filled pans away from pressing belt conveyor.
Calculations below are based on batch size of 11 kg and freezing pans size of approx. 800 x 250 x 70 mm. The cost of the freezing pans are not included in the budget price.
Speed Batcher Solution
Main benefits
-Speed and precision
-Powerful processing control by batching controller
-Reduced giveaway
-Easy to operate
-Easy to clean
-User-friendly interface
Hardware
- 1 pcs 3500 L buffer tank
- 1 pcs Marel Speed Batcher SB-3000
- 2 pcs TAW conveyor for batches
- 1 pcs Elevating stand for SB-3000, H: 350 mm
- 1 pcs Spare part kit for SB-3000
- 2 pcs In-feed conveyor for empty pans
- 2 pcs Pressing conveyor for filled batches
- 2 pcs TAW conveyor for filled pans
Software
- Innova Administration
- Innova Packing
- Innova maintenance agreement
About Marel Food Systems
Marel Food Systems consists of four main segments that are complementary to each other: the parent company Marel hf in Iceland, Carnitech A/S in Denmark, AEW Delford Systems Ltd in the UK and Scanvaegt International A/S in Denmark. Together the brands supply a complete range of processing equipment to all sectors of the food processing industry.
E-mail: hk@parlmutter.com
www.parlmutter.com
