Position: This batching controller product series is applicable to furnace cupola and electric furnace to weigh,distribute and transport the material under manual digital displays.It helps to stabilize the furnace conditions,improve the quality of molten iron and minimize labor strength.
Usage & Effect
Digital weighing display keeps stable,accurate,clear and objective,which is specially designed to operate under the adverse circumstances of casting workshop and violent vibration of the crane.It can obviously suppress the strong interference,featuring modular design,easy and convenient maintenance.built-in analogue sensors,and easy and quick signal line error detection.
Installation Mode:Installed on the crane or inside ground control chamber.The sensors are generally installed suing universal hook universal hook as well as on the steel cable fixture of electric block.
Diagrammatic sketch of operating principle(batching controller Y57A)
Equipment completeness(Y57A)
| Complete equipment model | Corollary equipment | Rated Weight (KG) | Static state accuracy (%) | Furnace cupola applied | ||||
| Magnetic disk digital electronic scale | Sensor | Universal hook | Electromagnet | Commutating power supply | ||||
| Y573A | CPC-1A | BLR-1T | WXG-1 | MW5-70L/1 | ZQC55-20/4Q | 800 | 0.5 | <5t/h |
| Y575A | CPC-2A | BLR-1.5T | WXG-3 | MW5-90L/1 | ZQC55-40/4Q | 1000 | 0.5 | 5t/h |
| Y577A | CPC-3A | BLR-3T | WXG-3 | MW5-110L/1 | ZQC55-40/4Q | 1200 | 0.5 | 5t/h-7 t/h |
| Y5710A | CPC-4A | BLR-5T | WXG-5 | MW5-130L/1 | ZQC55-75/4Q | 1500 | 0.5 | 75t/h-10 t/h |
| Y5715A | CPC-5A | BLR-7T | WXG-10 | MW5-150L/1 | ZQC55-100/4Q | 2000 | 0.5 | 10 t/h-15 t/h |
Note:the signal cable teel shall be optional integrated with the power supply cable cable reel.
Microcomputer electromagnetic iron proportion scale series Y57B
Usage & Effect:This product series is applicable to furnace cupola and electric furnace for automatic weighing and distributing the material such as new foundry ingot,returning iron,waste steel and etc,It ensures stable quality of molten iron and good operation effect:the temperature of molten iron generally increases 10-20℃;the fluctuation ratio of carbon-bearing capacity keeps below 0.1%;the waste product ratio drops 2-5%;the furnace material and energy consumption are reduced by 2-5% and the labor power is saved.
Main feature:Automatic constant burden.The max.eight edifferent furnace materials can be distributed per batch and up to 999 batches.Burden error can be buto compensated batch by batch avoiding accumulated errors;Out of tolerance alarm to ensure the accurate burden with overage error of continuous burdens(5 batches)less than 3%;Quick burden distributing speed.The average burden(5 batches)distributing time is no more than 16-20 seconds;Auto-printde record card,burden distributing time per batch,burden loading interval,batch NO.,furnace material actual weight,weight per batch and accumulated burden weight;Using colorful membrane switching panel with wide liquid crystal screen Chinese display;Chinese menu input;audible alarm and acoustooptical alarm;Data protection at power failure to ensure the important data will never be lost.RS232 interface(also connecting RS485 interface)and multi channel switching input & output interfaces available;Using pull type high strength anti-shock sensors series BLR(or RST);Manual digital display function available.
There are two installation modes:installed in the ground control chamber or the driving cabin,of the crane.The microcomputer iron proportion scale should be protected for anti-shock and anti-dust.
Diagrammatic sketch of operating principle(Y57B)
Equipment completeness(Y57B)
| Complete equipment model | Corollary equipment | Average burden error | Average burden sistributing time (second0 | Furnace cupola applied | ||||
| Magnetic disk digital electronic scale | Sensor | Universal hook | Electromagnet | Commutating power supply | ||||
| Y573B | WPT-250A | BLR-1T | WXG-1 | MW5-70L/1 | WZK-25A | 2% | 15 | <5t/h |
| Y575B | WPT-500A | BLR-1.5T | WXG-3 | MW5-90L/1 | WZK-50A | 3% | 16 | 5t/h |
| Y577B | WPT-750A | BLR-3T | WXG-3 | MW5-110L/1 | WZK-50A | 3% | 18 | 5t/h-7 t/h |
| Y5710B | WPT-1000A | BLR-5T | WXG-5 | MW5-130L/1 | WZK-75A | 4% | 20 | 75t/h-10 t/h |
| Y5715B | WPT-1500A | BLR-7T | WXG-10 | MW5-150L/1 | WZK-100A | 4% | 24 | 10 t/h-15 t/h |
Guide for model selection
1.Generally speaking,the customers with furnace cupola can make their model selection according to the application range provided from the specifications sheet.
2.In case of much more furnace returning or waste steels,the customers should choose bigger model machine within the application range in the specifications sheet.
3.Technical questions concerning the model selection,please contact the technology department of DLS company.
4.The customers are recommended to choose the power supply cable reel,signal cable reel or cable reel integrated electric cable and signal cable made by DLS weigh batching controller company.
